Towne Storage -208 windows, 455 sashes, 13 building phases (spanning October 2016 through August 2017), 81 deliveries to site, 4,752 pounds of lead sash weights, 5,967 square feet of insulated glass units and 1.2 miles of Simulated Divide Lite (SDL) bar applied and we’re finally ready to celebrate the Towne Storage job!
It was a perfect night for a celebration. As you will see from these pictures, we’re very proud of this work.
Back in March of 2016 we heard the news that the 101 year old, historic Towne Storage building at 17 SE 3rd Avenue would be renovated and expanded to include creative office space. Versatile Wood Products was proud to be the go-to custom window supplier.
Working closely with Bremik Construction, we built and installed 37 transom windows, 8 sash-only units and 163 classic windows. On Thursday August 24th, 2017 Versatile celebrated the completion of the project.
Our evening was filled with laughter, comraderie and cheers for a job well done. Below are photos from start to finish:
The job began in October of 2016. Bremik took out all of the old windows, boarded each window with plywood and commenced masonry repairs on the south side and the unsalvageable openings. As they worked we got started on designing and building. First up was the sash-only repairs the new energy efficient transom windows to match the original style designed by architects, McNaughton & Raymond.
Anna—an Arciform designer—gets some hands-on product cross-training, and Henry is an apprentice. Here they are running profiles on the exterior SDL bars. They did this for a few days yet just made a dent in the total quantity needed. Jeff, our mill foreman, made sure that materials were run in the right order and maximum yield from the lumber was attained.
Sashes are stacked on top of each other while the glue dries. We use a time-honored technique to put the sash together with a classic construction, mortise and tenon joint. Mortise and tenon joinery has been in use for thousands of years and remains the gold standard for high quality joinery.
What’s the difference between a frame and a sash?
Sash is just the square that the glass is attached to. The frame is the jamb that goes in the opening. The jamb includes the sill and is what the sash are seated inside. (More on this in another post!)
Henry, Thor and Matt use deep in frame construction, which the sash will next be fitted into. The process requires teamwork and precision, because a perfect fit for both the sash and the masonry opening depend on accuracy.
Product design is more than drafting. Here our designers Rex Vaccaro and Curtis Nagel, inspect their prototype. They make sure the sashes operate smoothly and all of the elements come together as drafted. They also make sure the frames will work with the openings in a very irregular old building. The design team met regularly with Bremik to strategize about installation needs as site conditions evolved. This required flexibility and responsiveness throughout the course of the project. With the seasoned experts from Bremik as our installation partners meant that each piece fit perfectly when it arrived on site.
And now it’s time to celebrate Towne Storage…
We’re done! Our last load delivery deserves a photo.
A view from the top.
Product designer, Alan Ford says there’s no better spot to sit than an open window.
The future is bright.
For more historic Versatile Wood projects, visit https://versatilewp.com/historic-buildings/